Description
The CDL update Kit consists of the front housing, front shaft, locking collar and new oil seal.
Note the housing, shaft and collar are good used parts.
All the parts required to add the Centre Diff Lock to the late D2 LT230 models that didn’t originaly have this feature.
If you want to send us in your transfer case we can fit this kit for £ 75.
These parts will be required if the serial number starts with 61D, 62D, 69D or 70D.
Fitting note :
when you pull the old front housing off, if the hi/lo selector rail comes forward too far, the detent ball at the rear end of the rail may fall out of its hole into the rail hole, so that when the rail is refitted the ball will stop the shaft moving all the way back so you wong fully get high range and it will jump out of gear.
Shipping Costs
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Installation
You should have received :
Remove the 6 bolts marked :
Remove the ring of bolts that hold the front casing on,
Knock with a mallet to break the sealant,
Remove housing,
Should look like this,
Press in bearing and fit circlip,
Press in the seal,
Fit locking collar,
Fit spacer in between the bearing and locking ring, outer chamfer towards the bearing.
Knock bearing out of old casing and press into new casing
Press in shaft
Fit flange, felt washer, washer and nut,
Tight !
Apply sealant
Fit new housing,
And bolt on,
Put in diff lock, adjust switch in until you ha v e c o n t i n u i t y t h e n c h e c k y o u l o o s e c o n t i n u i t y w h e n o u t o f d i f f l o c k,
t h e n c h e c k y o u c a n g o b a c k i n t o d i f f l o c k , n o t e: i f t h e sw i t c h i s i n too f a r t h e s w i t c h w i l l s t o p t h e f o r k e n g a g i n g d i f f l o c k ,
Fit side cover,
Check this grub screw is tight, they often come undone,
Refit Top Housing
Refit top housing,
Laurence Woods (verified owner) –
CDL Update KIt discovery 2
Nice easy fitment ,fitted this while transfer box was still in the discovery 2 so no need to remove, Just remember to use your shim behind the bearing and all should be good to go,Great communications from Ashcroft Transmissions answered all my questions and shipped to Australia with no hassles and very speedily, great bunch of guys and great products many thanks. Laurence
wellington4x4services (verified owner) –
Great product to ease adding a diff lock to the D2 , have to do the clutch so doing this at same time.