Description
The CDL update Kit consists of the front housing, front shaft, locking collar and new oil seal.
Note the housing, shaft and collar are good used parts.
All the parts required to add the Centre Diff Lock to the late D2 LT230 models that didn’t originaly have this feature.
If you want to send us in your transfer case we can fit this kit for £ 75.
These parts will be required if the serial number starts with 61D, 62D, 69D or 70D.
Fitting note :
when you pull the old front housing off, if the hi/lo selector rail comes forward too far, the detent ball at the rear end of the rail may fall out of its hole into the rail hole, so that when the rail is refitted the ball will stop the shaft moving all the way back so you wong fully get high range and it will jump out of gear.
Shipping Costs
In order to calculate your shipping costs you will need to put the items in your shopping basket and confirm your delivery address. Once you have entered these details a shipping quote will be generated. Please do not proceed to the payment stage unless you are ready to order.
Installation
You should have received :
Remove the 6 bolts marked :
Remove the ring of bolts that hold the front casing on,
Knock with a mallet to break the sealant,
Remove housing,
Should look like this,
Press in bearing and fit circlip,
Press in the seal,
Fit locking collar,
Fit spacer in between the bearing and locking ring, outer chamfer towards the bearing.
Knock bearing out of old casing and press into new casing
Press in shaft
Fit flange, felt washer, washer and nut,
Tight !
Apply sealant
Fit new housing,
And bolt on,
Put in diff lock, adjust switch in until you ha v e c o n t i n u i t y t h e n c h e c k y o u l o o s e c o n t i n u i t y w h e n o u t o f d i f f l o c k,
t h e n c h e c k y o u c a n g o b a c k i n t o d i f f l o c k , n o t e: i f t h e sw i t c h i s i n too f a r t h e s w i t c h w i l l s t o p t h e f o r k e n g a g i n g d i f f l o c k ,
Fit side cover,
Check this grub screw is tight, they often come undone,
Refit Top Housing
Refit top housing,
hbreinfalk (verified owner) –
Ich habe mir vor kurzem einen Discovery 2 gekauft, der keine Sperre hatte. Ich habe mich mit Fa.Ashcroft in Verbindung gesetzt um einige Fragen zu klären. Ich wurde sehr gut und kompetent beraten. Daraufhin habe ich das Update Kit und auch das Gestänge bestellt. Die Lieferung war absolut super organisiert, sehr transparent und innerhalb 1 Woche waren die Teile bei mir. Die Qualität der Teile ist hervorragend! Auch das gebrauchte Update Kit ist sehr gut aufgearbeitet und entspricht einem Neuteil. Der Einbau ist sehr gut mehrsprachig durch Ashcroft beschrieben und mit Bildern hinterlegt. Besser geht es ja gar nicht!! vielen vielen Dank an Fa.Ashcroft, ich kaufe sicher wieder bei euch!
Grüße, Herbert
wellington4x4services (verified owner) –
Great product to ease adding a diff lock to the D2 , have to do the clutch so doing this at same time.
Laurence Woods (verified owner) –
CDL Update KIt discovery 2
Nice easy fitment ,fitted this while transfer box was still in the discovery 2 so no need to remove, Just remember to use your shim behind the bearing and all should be good to go,Great communications from Ashcroft Transmissions answered all my questions and shipped to Australia with no hassles and very speedily, great bunch of guys and great products many thanks. Laurence